Coconut shell charcoal powder is received from the supplier.
Raw material is screened to remove dirt and other impurities using rotary machine and manually.
Coconut shell powder is mixed with tapioca flour (5% of the mixture is tapioca) and water using mixer machine for approximately 30 minutes duration.
The mixer is then put through a blending machine twice for better blended product.
The blended material is then pushed to a molding machine.
The molded material is then put through two cutting machines to obtain the two desired shapes (BBQ balls and Hexagon).
The material is then placed on open iron trays manually and kept to be sun dried for a minimum of 5 days.
After the material is dried, a final inspection is conducted to separate the confirming products from non-confirming products.
The confirming products are then placed in an open area for a minimum of 21 days to cool.
Before being packed into inner plastics, product temperature and ambient temperature are checked with infrared thermometers to ensure that the product temperature is less than 5c above ambient temperature.
The products are then packed into inner plastics, and corrugated boxes which are stamped with the date of production and expiry date.
Finished goods are then placed in finished goods warehouse.
